Milling Tools - Railway Track Machining Special Milling Cutter from Maharashtra, India

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Ball Nose Cutter

Price: 10000 INR /Piece

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Product Details:

Capacity Variable (Depends on Machine & Cutter Size)
Color Other, Silver or Coated (TiN, TiAlN, etc.)
Cutter Type Other, Ball Nose
Cutting Speed 50 - 200 m/min (Application Dependent)
Cutting Thickness 0.5 - 4 mm (Depending on Size)
Delivery Time 7-15 Days
Drive Type Other, Tool Holder
Feature Other, High Precision, Smooth Finish, Wear Resistance
General Use Milling, Profiling, Machining Contours, Die Sinking
Material Other, High Speed Steel (HSS), Carbide
Minimum Order Quantity 2
Price 10000 INR
Product Type Ball Nose Cutter
Segment No. 2 or 4 Flutes (Variants Available)
Segment Type Other, Solid
Size Ranging from 2 mm to 20 mm Diameter
Slot Other, Ball End
Supply Ability 1 Per Week
Teeth Type Other, Helical
Type Other, End Mill Cutter
Unit of Measure Piece/Pieces
Unit of Price Piece/Pieces
Weight (kg) Approx. 0.05 - 0.15 kg (Based on Size)

We are acknowledged in dealing a broad arrangement of Ball Nose Cutter. It is built with a premium tool to deliver a better performance of require gamut. This stock ensures a great chip removal which is easy for doing vertical feeding processing. Ball Nose Cutter is formed in a very smooth finishing to clean and maintain in a safer manner. It can be modified and customized as per the needs of the customers.

Versatile Tool for Varied Industries

The Ball Nose Cutter excels in diverse sectors such as mold & die, aerospace, and automotive manufacturing. Its ability to machine contours with accuracy makes it indispensable in high-precision tasks, ensuring consistent results whether youre machining intricate dies or complex aerodynamic parts.

Durable Construction and Superior Coatings

Manufactured with high-speed steel or durable carbide, these cutters are further enhanced by Titanium Nitride (TiN) or Titanium Aluminum Nitride (TiAlN) coatings. This combination of materials optimizes hardness and resists wear, extending tool life even in rigorous working environments.

Precision and Compatibility

Designed for universal compatibility, Ball Nose Cutters are suitable for use on both CNC and manual milling machines. Ground surfaces and helical teeth guarantee a smooth finish, while a range of diameters and flute options accommodate various machining needs.

FAQs of Ball Nose Cutter:

Q: How do I select the appropriate shank diameter and flute variant for my milling application?

A: Choosing the correct shank diameter (6 mm, 8 mm, or 10 mm) and flute variant (2 or 4 flutes) depends on the machines tool holder compatibility and your specific milling needs. Fewer flutes (2) are better for roughing, while more flutes (4) are ideal for finer finishing.

Q: What advantages do TiN and TiAlN coatings provide for the Ball Nose Cutter?

A: Titanium Nitride (TiN) and Titanium Aluminum Nitride (TiAlN) coatings significantly increase hardness and wear resistance. These coatings also reduce friction, enhance tool longevity, and help maintain smooth surface finishes on milled parts.

Q: When should I opt for carbide instead of high-speed steel (HSS) for the Ball Nose Cutter?

A: Carbide cutters offer superior hardness and heat resistance, making them ideal for high-speed, high-precision operations, especially in harder materials. HSS is more economical and suitable for general-purpose or lower-speed applications.

Q: Where are Ball Nose Cutters commonly used?

A: These cutters are widely utilized in industries such as mold & die manufacturing, aerospace engineering, and automotive production due to their precision in contour milling, profiling, and die sinking.

Q: What is the process for resharpening the Ball Nose Cutter?

A: Ball Nose Cutters are resharpenable using specialized grinding equipment designed for end mills. Proper resharpening restores the cutters edge and maintains its geometric integrity, helping maximize tool life and cutting performance.

Q: How does the Ball Nose Cutter benefit my CNC or manual milling operations?

A: These cutters provide high precision and a smooth finish, withstand demanding applications, and can be reused after resharpening. Their robust material construction and coatings further improve productivity and cost-effectiveness in both CNC and manual setups.

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Spot Face Tools

Price: 10000 INR /Piece

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Product Details:

Capacity Varies by size (typically 10mm - 60mm)
Color Other, Metallic Silver/Grey
Cutter Type Other, Replaceable insert or solid
Cutting Speed Up to 70 m/min
Cutting Thickness Up to 5mm
Delivery Time 7-15 Days
Drive Type Other, Shank (round or straight)
Feature Other, Precision ground for high accuracy
General Use Spot facing for accurate and smooth seating of fasteners
Material Other, High Speed Steel (HSS), Carbide
Minimum Order Quantity 2
Price 10000 INR
Product Type Spot Face Tool
Segment No. Single or Multi-flute
Segment Type Other, Straight or helical
Size Customizable, standard sizes available
Slot Other, Standard and customized
Supply Ability 1 Per Week
Teeth Type Other, Straight teeth
Type Other, Cutting Tool
Unit of Measure Piece/Pieces
Unit of Price Piece/Pieces
Weight (kg) 0.2 - 1.2

Spot Face Tools are featured for its smooth finishing, durability and light weight material. In addition to this, provided tools are manufactured under the vigilance of adept experts and modern facilities. These tools are easy to installed and separate in a reliable manner. Used for cutting tools in various industries. These are suitable for accelerometer mounting which basically makes a smooth layer of pilot hole.Spot Face Tools are convenient to fit into a drill and then prepare the unit.

Exceptional Accuracy for Fastener Seating

Our Spot Face Tools ensure precise and smooth seating of fasteners, enhancing the reliability and finish of assemblies on metal and alloy surfaces. Engineered with either solid or replaceable inserts, each tool is precision-ground for high accuracy, resulting in a flawless, level area for bolts, screws, or nuts. This precision helps prevent misalignment and increases structural integrity.

Multiple Sizes and Customization Options Available

Available in shank diameters of 8mm, 10mm, and 12mm, our spot face tools cater to both standard and customized requirements. Whether you require single or multi-flute designs, straight or helical segments, or various slot configurations, we deliver according to your specifications. Sizes typically range from 10mm to 60mm capacity, with options for metallic silver or grey finishes.

Versatile Application and Compatibility

Designed for both general and specialized applications, these spot face tools are compatible with drilling machines, CNC equipment, and lathes. Manufactured in compliance with DIN and IS standards, they are suitable for use by manufacturers, suppliers, and exporters seeking efficiency and top-notch performance for spot facing in varied industrial environments.

FAQs of Spot Face Tools:

Q: How are spot face tools used in the assembly process?

A: Spot face tools are used to create flat, accurate seating surfaces on metal or alloy workpieces for bolts, nuts, or screws. This ensures that fasteners are seated securely and evenly, improving structural integrity and aesthetics in assemblies.

Q: What benefits do TiN coated spot face tools offer over uncoated ones?

A: TiN coated spot face tools provide enhanced wear resistance and longer tool life, especially when working with tougher metals. The coating reduces friction, allowing for smoother cutting and maintaining tool performance over extended use.

Q: When should I choose solid vs. replaceable insert spot face tools?

A: Solid spot face tools are ideal for general and repetitive applications where durability is key, while replaceable insert types are beneficial for operations requiring frequent material or diameter changes, offering cost-effective maintenance and flexibility.

Q: Where can these spot face tools be used?

A: They are suitable for use in workshops, manufacturing plants, and assembly lines, particularly in the automotive, aerospace, and machinery sectors, anywhere precise fastener seating on metal surfaces is required.

Q: What is the typical process for spot facing using these tools?

A: The workpiece is secured and aligned under a compatible machine (such as a drilling machine, CNC, or lathe). The spot face tool is then guided to create a flat, polished surface for accurate fastener mounting, following DIN or IS standards as required.

Q: How does the choice of material (HSS or carbide) impact tool performance?

A: High Speed Steel (HSS) spot face tools are suitable for general metalworking applications and offer good toughness, while carbide tools are recommended for higher cutting speeds and harder materials, providing superior wear resistance.

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End Mill Cutter

Price: 10000 INR /Piece

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Product Details:

Capacity Suitable for Cutting Mild Steel, Alloy Steel, and Cast Iron
Color Silver
Cutter Type Other, Helical
Cutting Speed Up to 60 m/min (material dependent)
Cutting Thickness 1 mm to 20 mm (varies per size)
Delivery Time 7-15 Days
Drive Type Other, Manual/Powered Tool Holder
Feature Other, Heat Resistant, Corrosion Resistant, Precision Ground
General Use Industrial Milling and Metal Cutting
Material Other, High Speed Steel (HSS)
Minimum Order Quantity 2
Price 10000 INR
Product Type End Mill Cutter
Segment No. 4 Flutes
Segment Type Other, Multi-flute Cutting Edges
Size Diameter: 12 mm; Length: 100 mm (example size)
Slot Other, Straight
Supply Ability 1 Per Week
Teeth Type Other, Sharp Ground Teeth
Type Other, Straight Shank
Unit of Measure Piece/Pieces
Unit of Price Piece/Pieces
Weight (kg) 0.150 kg (approx.)

Backed with diligent team of professionals, we are providing a broad stock of End Mill Cutter. It is mainly useful for making uniform of size of holes and shapes during profiling, contouring, slotting and other applications. Apart from this, provided cutter is formed with cutting teeth on the front side of face which has a smooth edge to managed in a secured way. End Mill Cutter is basically creating a shallow cut on the required workpiece.

Versatile Application for Industrial Needs

This end mill cutter is engineered for compatibility with CNC and manual milling machines, accommodating a wide array of metal cutting tasks. The straight cylindrical shank ensures seamless integration with most standard tool holders, making it a go-to choice for manufacturers, workshops, and metalworking exporters across India.

High Performance and Durability

Manufactured from high-speed steel (HSS) and precision ground to a hardness of 58-62 HRC, this cutter is built for longevity. The bright finish, multi-flute construction, and sharp teeth deliver smooth, reliable cuts while withstanding intense milling operations, minimizing heat build-up and providing strong corrosion resistance.

Precision Cutting Across Materials

Leveraging high precision and close tolerance engineering, this cutter excels in milling mild steel, alloy steel, and cast iron. Its helical, four-flute design and wide cutting thickness range make it exceptionally versatile whether for slotting, profiling, or finishing operations.

FAQs of End Mill Cutter:

Q: How should the end mill cutter be installed in a milling machine?

A: To install, ensure the milling machine is off. Secure the cylindrical shank of the end mill cutter into a compatible, standard tool holder. Tighten the holder firmly, following your machines safety procedures, to ensure the cutter is properly aligned and stable before starting any machining operation.

Q: What types of materials can this end mill cutter handle effectively?

A: This cutter is designed for high precision cutting of mild steel, alloy steel, and cast iron. Its high-speed steel construction and sharp ground teeth allow smooth operation and reliable results on these metals, as long as guidelines for cutting speed and thickness are observed.

Q: When is it best to use this end mill cutters multi-flute design?

A: The four-flute, multi-edge design is ideal for high precision applications requiring a smooth finish or close tolerances, such as slotting, profiling, and finishing. It performs exceptionally well during tasks where chip load distribution and heat management are critical.

Q: Where can these end mill cutters be used?

A: These end mill cutters are suitable for use in a variety of environments, including industrial machining workshops, manufacturing units, and metalworking facilities equipped with CNC or manual milling machines. They are widely used throughout India and are exported for broader industrial applications.

Q: What packaging ensures the safety of each cutter during transit?

A: Each end mill cutter is individually packaged in a protective plastic tube. This prevents damage to the cutting edges, guards against corrosion, and simplifies storage or handling during transportation or inventory management.

Q: How does the cutters heat and corrosion resistance benefit users?

A: With heat and corrosion resistant properties, these cutters maintain sharpness and dimensional stability, reducing tool wear and minimizing downtime. This results in increased tool life, reliability, and consistent cutting performance over prolonged industrial use.

Q: What is the minimum order quantity for purchasing these end mill cutters?

A: The minimum order quantity for these high-speed steel end mill cutters is 10 pieces, making them suitable for both large-scale operations and smaller workshops seeking reliable tooling solutions.

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Face Mill Cutter

Price: 10000 INR /Piece

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Product Details:

Capacity Multiple cutting diameters (customized as per requirement)
Color Other, Silver, Black (coating dependent)
Cutter Type Other, Face Milling Cutter
Cutting Speed Up to 400 m/min (dependent on machine and material)
Cutting Thickness 2 10 mm (as per variant)
Delivery Time 7-15 Days
Drive Type Other, Arbor Mount
Feature Other, Replaceable inserts, high precision, durable, anti-corrosive
General Use Industrial machining, metal cutting
Material Other, High Speed Steel (HSS), Carbide
Minimum Order Quantity 2
Price 10000 INR
Product Type Face Mill Cutter
Segment No. 4 8
Segment Type Other, Indexable Inserts
Size 50 mm 160 mm (diameter range)
Slot Other, Open Slotting
Supply Ability 1 Per Week
Teeth Type Other, Helical and Straight available
Type Other, Insert Type
Unit of Measure Piece/Pieces
Unit of Price Piece/Pieces
Voltage N/A (manual/mechanical operation)
Weight (kg) 1.2 2.5 kg (approximate depending on size)

Discover our acclaimed Face Mill Cutter, engineered for transcendent industrial machining. Available at a reduced price for a limited stock period, this heroic tool offers high concentricity and parallelism for breathtaking performance on a variety of surfaces: mild steel, cast iron, aluminum, and alloy steel. Crafted from high-speed steel or carbide, and featuring ISO-compatible indexable inserts, this durable cutter boasts corrosion resistance, polished or coated finish, and robust anti-corrosive protection. Delivered in a hard plastic case, the cutter promises a long, reliable service life and precise, efficient face milling every time.

Versatile Milling for Diverse Applications

Ideal for industrial machining, our Face Mill Cutter offers superior capability for face milling on mild steel, cast iron, alloy steel, and aluminum. Its use type supports both helical and straight teeth options, with segment numbers ranging from 4 to 8. The insert-type design, coupled with high concentricity and parallelism, ensures a smooth surface finish. Perfect for applications where precision and finish quality matter, this cutter adapts to varied job requirements across multiple surfaces.

Swift Supply and Global Delivery Promise

With a steady supply ability and robust manufacturing base, our Face Mill Cutter is consistently available at the lowest price. Quick dispatch is guaranteed, with average delivery times tailored to your order size and location. As a top exporter and supplier in India, we ensure your order is efficiently packed and delivered worldwide, serving main export markets in Asia, Europe, and beyond. Experience timely, reliable service that meets global standards for on-time delivery.

FAQs of Face Mill Cutter:

Q: How do I select the correct face mill cutter size for my application?

A: Choose your cutter size based on workpiece dimensions, required cutting thickness, and the machines spindle specifications. The available diameter range is 50 mm to 160 mm, with cutting thickness options from 2 to 10 mm.

Q: What materials can this face mill cutter effectively machine?

A: This face mill cutter is suitable for machining mild steel, cast iron, aluminum, alloy steels, and various non-ferrous materials, making it a highly versatile tool for industrial environments.

Q: When is the best time to replace the indexable inserts?

A: Replace the inserts when you notice increased cutting resistance, diminished finish quality, or inserts becoming dull or chipped. Regular inspection ensures optimal performance and extended cutter life.

Q: Where is this face mill cutter manufactured and supplied from?

A: These face mill cutters are manufactured and supplied from India, exported to key markets including Asia, Europe, and other international destinations.

Q: What is the process for replacing inserts on this cutter?

A: Simply unfasten the existing inserts and secure new ISO standard indexable inserts. Always ensure proper seating and tightening to prevent insert movement during operation.

Q: What benefits does the coating (TiN/TiAlN) offer?

A: The TiN/TiAlN coatings provide enhanced wear resistance, lowered friction, improved corrosion resistance, and an extended service life, resulting in consistently high-quality machining outcomes.

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Long Edge Cutter

Price: 10000 INR /Piece

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Product Details:

Capacity Heavy Duty
Color Other, Silver, Blue
Cutter Type Other, Segmented Blade
Cutting Speed 5500 RPM
Cutting Thickness Up to 20 mm
Delivery Time 7-15 Days
Drive Type Electric
Feature Other, High Precision, Low Maintenance, Smooth Operation
General Use Tile, Stone, Marble Cutting
Material Other, High Carbon Steel
Minimum Order Quantity 2
Price 10000 INR
Product Type Long Edge Cutter
Segment No. 8
Segment Type Other, Diamond Segment
Size 14 Inch
Slot Other, Alternating Slot
Supply Ability 1 Per Week
Teeth Type Other, Sharp Teeth
Type Other, Manual/Mechanical Cutter
Unit of Measure Piece/Pieces
Unit of Price Piece/Pieces
Voltage 220V
Weight (kg) Approx 25 kg

We are acknowledged in dealing an optimum range of Long Edge Cutter. It is broadly utilized in deep shoulder milling. In addition to this, provided cutter is manufactured in a good surface finishing and precision. This cutter is used for deep shoulder milling as well as easy fixing. Long Edge Cutter can be cut stone with marble, kota and so forth. Additionally, proposed cutter is easy to cut the different types of stones and quartz.

Precision and Power Combined

Experience unmatched precision with the Long Edge Cutter, designed for high-accuracy industrial and commercial cutting tasks. Its 1500-watt electric drive and 350 mm diamond segmented blade ensure a smooth, efficient operation across a variety of tough materials. Ideal for professional environments seeking both performance and durability.

User Safety and Comfort Prioritized

The cutter integrates an effective safety guard and ergonomic handle, reducing operator fatigue and enhancing safety during prolonged use. The water-cooled system lowers blade temperature, further ensuring safe and consistent performance, while the built-in dust extraction port maintains a cleaner working environment.

Versatile and Heavy Duty

Capable of handling rigorous applications, the Long Edge Cutter accommodates extensive material types including tiles, stones, and marble, with a cutting thickness of up to 20 mm. Adjustable cutting angles from 0 to 45 degrees expand its versatility, making it an essential tool for workshops and on-site jobs.

FAQs of Long Edge Cutter:

Q: How does the water-cooled system benefit the cutting process?

A: The water-cooled system helps maintain a lower blade temperature during operation, which prevents overheating, reduces blade wear, and results in smoother, more precise cuts. This feature is particularly valuable when cutting stone, marble, or tile continuously in heavy-duty commercial or industrial settings.

Q: What materials can the Long Edge Cutter handle efficiently?

A: The Long Edge Cutter is designed to cut through hard materials such as tile, stone, and marble, making it ideal for construction, flooring, and countertop fabrication industries. Its heavy-duty, high carbon steel build and sharp diamond segment blade enable efficient processing of these tough materials.

Q: Where can this cutter be used, and what are its main applications?

A: This cutter is suitable for use in industrial workshops, construction sites, and commercial projects that require high-precision cutting. Primary applications include tile installation, stone slab preparation, and marble shaping for architectural and interior design projects.

Q: What is the process for adjusting the cutting angle?

A: The cutting angle can be easily adjusted within the range of 0 to 45 degrees. This allows users to achieve both straight and angular cuts by simply loosening the adjustment knob, setting the desired angle, and securing it before powering the cutter.

Q: What are the primary benefits of using this cutter in a heavy-duty setting?

A: Benefits include high precision, reliable performance, low maintenance, and smooth operation. Its robust construction ensures longevity, while features like the integrated safety guard, ergonomic handle, and efficient dust extraction contribute to operator safety and comfort during extended use.

Q: When should regular maintenance be performed on the Long Edge Cutter?

A: For optimal performance and longevity, its recommended to conduct routine maintenance such as blade inspection, cleaning the dust extraction port, and checking the water-cooling system after each intensive use, especially in demanding industrial environments.

Q: What is the minimum order quantity, and how is it packaged for shipment?

A: The Long Edge Cutter requires a minimum order of one unit. Each unit is securely packaged in a wooden box, ensuring safe transportation whether destined for local use or export markets.

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Side and Face Milling Cutter

Price: 10000 INR /Piece

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Product Details:

Capacity High precision cutting
Color Other, Metallic
Cutter Type Other, Side and Face Cutter
Cutting Speed Appropriate for HSS cutters, up to 150 m/min depending on material
Cutting Thickness Typically 3 mm to 20 mm
Delivery Time 7-15 Days
Drive Type Other, Machine-driven (arbor or spindle)
Feature Other, Durable, precision engineered, corrosion resistance
General Use Industrial milling operations
Material Other, High Speed Steel (HSS)
Minimum Order Quantity 2
Price 10000 INR
Product Type Side and Face Milling Cutter
Segment No. Multiple
Segment Type Other, Teeth Segments
Size Standard sizes: 50 mm to 200 mm diameter
Slot Other, Keyed/Compatible
Supply Ability 1 Per Week
Teeth Type Other, Straight or Helical Teeth
Type Other, Cutting Tool
Unit of Measure Piece/Pieces
Unit of Price Piece/Pieces
Voltage Not applicable (manual/mechanical tool)
Weight (kg) Varies as per size (typically 0.5 3 kg)

Experience unparalleled metalworking performance with our Side and Face Milling Cutteran essential tool for every distinguished machinist. Buy from a leading exporter, manufacturer, and supplier in India, offering cutters in dazzling diameters (50 mm to 200 mm) and bore sizes (16 mm to 32 mm). Boasting enviable precision, these HSS tools are heat-treated and precision-ground for high-tolerance operations (0.02 mm), making them must-have items for slotting, cutting, and parting. Order now for customizable solutions, durable build, and secure packaging to meet your industrial milling needs.

Versatile Application and Advanced Features

Our Side and Face Milling Cutter is engineered for diverse industrial milling operations. Suitable for slotting, cutting, and parting, this cutter boasts straight or helical teeth, precision-ground surfaces, and high-tolerance capacities. Its application areas include heavy-duty metalworking and general machining. Noteworthy features such as corrosion resistance, high-speed cutting capability (up to 150 m/min), and durable HSS material make it ideal for demanding environments, providing efficient, reliable results across a wide range of machining media.

Sample Availability, Secure Packaging & Competitive Outlay

Samples of our Side and Face Milling Cutter are readily available for evaluation. Each cutter is packed with care in sturdy boxes or cartons, ensuring secure shipping and delivery. With FOB ports located in India, we guarantee safe and efficient order fulfillment. Take advantage of our lowest price promisethe outlay for these premium tools is highly competitive. Order now to experience superior quality at reduced risk and optimized cost, making your procurement process straightforward and rewarding.

FAQs of Side and Face Milling Cutter:

Q: How do I select the appropriate size and type of Side and Face Milling Cutter for my operation?

A: Choose the outer diameter, bore size, and number of teeth based on your machine specifications and the type of metalworking operation involved. We offer standard sizes from 50 mm to 200 mm in diameter and customizations to fit unique requirements.

Q: What materials can be machined using this cutter?

A: Our HSS Side and Face Milling Cutter is suited for working with various metals, including steel, stainless steel, and cast iron, making it ideal for industrial machining, slotting, and parting tasks.

Q: Where is the product manufactured and can it be exported internationally?

A: The milling cutters are manufactured in India by a reputed exporter, manufacturer, and supplier. We supply globally, ensuring compliance with international quality standards.

Q: What is the process for ordering customized cutters?

A: You can request customizations as per your specific application needs by contacting our sales team. We offer modifications in size, number of teeth, and other parameters to match your exact requirements.

Q: What benefits does the precision ground surface provide?

A: A precision ground surface ensures high cutting accuracy, smoother operations, reduced tool wear, and an enviable finish on workpieces, optimizing productivity and quality in your milling processes.

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Railway Track Machining Special Milling Cutter

Price: 10000 INR /Piece

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Product Details:

Capacity Suitable for heavy-duty railway track machining
Color Other, Silver/Metallic Grey
Cutter Type Other, Disc/Segmented Milling Cutter
Cutting Speed Max up to 80-120 m/min
Cutting Thickness 10-25 mm
Delivery Time 7-15 Days
Drive Type Other, Automatic/Electric/Hydraulic Driven
Feature Other, High wear resistance, Long life, Precise cutting, Anti-chipping
General Use Railway track, turnout, and frog machining
Material Other, High Speed Steel (HSS) / Tungsten Carbide
Minimum Order Quantity 2
Price 10000 INR
Product Type Railway Track Machining Special Milling Cutter
Segment No. 8 - 14 segments
Segment Type Other, Welded/Brazed Segments
Size Diameter 150 mm - 300 mm
Slot Other, Keyed/Slotted for secure mounting
Supply Ability 1 Per Week
Teeth Type Other, Special Profile Teeth for tough railway steel
Type Other, Special Milling Cutter
Unit of Measure Piece/Pieces
Unit of Price Piece/Pieces
Voltage 380V-440V (for attached machine)
Weight (kg) Approximately 5 - 12 kg (varies with diameter)

Being a client centric firm, we are providing an exclusive range of Railway Track Machining Special Milling Cutter. It is easy to handle and fixed into accurate position. Along with this, provided cutter is used in commercial applications. This cutter is enhancing the material and its speed movement. Railway Track Machining Special Milling Cutter is effective in helical ramping and other speed machine programs. It is also useful to protect the surface to give easy handling.

Enhanced Surface Treatment for Durability

Our milling cutter is coated with TiN or TiAlN to significantly increase its durability and resistance to wear. The specialized surface treatment extends the cutters operational life, making it suitable for the demanding requirements of railway track machining where longevity and reliability are crucial.

Precision Engineering for Rail Machining

Designed specifically for finishing, cutting, and slotting railway track profiles, the cutter features special profile teeth and welded or brazed segments. Its vibration-reducing blade geometry ensures smoother operation and lower noise levels, resulting in higher accuracy and improved workplace conditions.

Flexible Design with Standardized Mounting

The cutter comes with keyed or slotted fixtures for secure mounting on standard arbors. This ensures quick installation and compatibility with automatic, electric, or hydraulic drives. Segment replacement options allow for economical maintenance, reducing downtime during railway operations.

FAQs of Railway Track Machining Special Milling Cutter:

Q: How does the TiN/TiAlN coating improve the performance of the milling cutter?

A: The TiN/TiAlN coating provides enhanced surface hardness and wear resistance, enabling the milling cutter to withstand the intense demands of railway track machining. This surface treatment extends tool life, reduces replacement frequency, and helps maintain precise cutting performance over prolonged use.

Q: What is the recommended process for using this special milling cutter in railway applications?

A: For optimal results, mount the cutter securely using the standard arbor fitting, select a cutting speed between 80120 m/min, and ensure coolant supply (water or oil-based) during operation. Replace worn segments as needed using the accessible segment replacement design, and adhere to safety protocols during use.

Q: When should segment replacement be considered for this milling cutter?

A: Segment replacement is recommended when significant wear, chipping, or reduced cutting performance is noticed. The cutter is designed for quick and straightforward segment replacement, allowing regular maintenance while minimizing operational downtime.

Q: Where can this special milling cutter be applied?

A: This cutter is primarily used in railway track, turnout, and frog machining across maintenance depots, rail fabrication shops, and on-site projects. Its robust construction makes it suitable for heavy-duty railway infrastructure work throughout India and for export overseas.

Q: What are the usage benefits of this milling cutter for railway professionals?

A: Railway professionals benefit from high wear resistance, long service life, low operational noise, and precise cuttingleading to reduced maintenance costs and improved machining productivity. The cutters design also ensures reliable performance against tough railway steel profiles.

Q: How does the cutters blade geometry contribute to operational performance?

A: The optimized blade geometry is engineered to reduce vibration and noise during cutting, enhancing machining quality and operator comfort. This also helps achieve a smoother surface finish and prolongs the cutters service life.

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